THEME PARK & RESORT OPERATIONS

    “Ya no es en tiempo real, es con anticipación al tiempo real.”

    “We're no longer working in real time. We're working ahead of real time.”

    Esteban Sedano · Director of Hotel Operations · PortAventura

    PortAventura's gap between theoretical and actual food cost stays under 2.7 points. The usual conversation in the sector is double digits.

    Client
    PortAventura, Hotels division
    Contact
    Esteban Sedano, Director of Hotel Operations
    Scale
    Buffets serving up to 600 covers
    Integration
    SAP (MRP)
    Partnership
    4 years
    Methodology
    Lean management, continuous improvement

    The knowledge lived in people, not in the company

    PortAventura did not come looking for software. They came with a structural problem: their food and beverage know-how lived in the heads of individual professionals, and it walked out the door with them.

    “Queríamos que todo ese know-how que tenía la empresa pasara a formar parte del know-how de la compañía, y no del know-how de las personas y los profesionales que la formaban.”

    “We wanted the know-how the business had to become the company's know-how, not the know-how of the individuals who happened to work there.”

    What they needed was not reporting. It was forecasting.

    “En el mercado hay muchas soluciones, pero al final lo que tienes que buscar es un compañero de viaje.”

    “There are plenty of solutions on the market. What you actually need to look for is a travelling companion.”

    What we implemented

    • Full digitisation of the recipe library as the system's foundation
    • SAP integration for live item costs and pricing
    • Production planning one month ahead, driven by occupancy forecasts
    • Menu engineering by cycle: cost, efficiency, staffing load, guest satisfaction
    • Automated purchasing generated from planned production
    • Daily close by outlet with actual cost
    Planning a month ahead

    What changed

    Metric

    Stock rotation

    Before

    ~6 days

    After

    1.5 to 2 days

    Metric

    Inventory count

    Before

    4 to 5 hours

    After

    45 min to 1 hour

    Metric

    Daily purchase orders

    Before

    1 to 1.5 hours

    After

    Automated

    Metric

    Theoretical vs. actual variance

    Before

    n/a

    After

    2.6 to 2.7 points

    “Al trabajar de manera anticipada, no está pagando el plato de una mala gestión ese huésped que está alojado ni el siguiente que va a venir.”

    “By working ahead, neither the guest currently staying with us nor the next one pays the price for poor management.”

    From pallets to supermarket shelves

    Where to start, according to Esteban Sedano

    “Primero, poner orden. No podemos esperar que implementar una herramienta vaya a mejorar nada si no va acompañado de una estrategia.”

    “First, get organised. Don't expect implementing a tool to improve anything unless it comes with a strategy.”

    “Muchas veces creemos que sabemos cuánto consumimos, y cuando lo plasmas en una herramienta dices: no pensaba yo que gastaba lo que gasto.”

    “We often think we know what we consume. Then you put it into a system and you say: I had no idea I was spending this.”

    Where to start
    Watch the full interview

    Esteban Sedano on planning a month ahead.

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